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quality-control-in-manufacturing-companies

Bluestreak | iMaintain™ (equipment and employee training maintenance) is a key component of the integrated Bluestreak™ Quality Management System (QMS).

iMaintain

Bluestreak | iMaintain™ is a key component of the Bluestreak™ Quality Management System (QMS), and is integrated with other Bluestreak™ modules. It is designed for any business that needs a better way to manage, plan and schedule the maintenance and use of production equipment, other company assets, and even the building/grounds. iMaintain™ is an effective preventive maintenance (PM) tool, allowing businesses to instantly visualize resourcing issues, and schedule regular PM tasks or one-off Maintenance Orders. Now, any employee has the ability to issue a maintenance order anytime they see an issue or potential problem.
 

Additionally, Bluestreak | iMaintain™ tracks up/downtime, labor hours, and repair costs. And like all of the Bluestreak™ modules, iMaintain™ is 100% browser-based; this means there is no software to install and it can run on nearly any device. — tablet or smartphone, PC or Mac.

 

 

 

 

 

 

 

 

 

Employee Training Maintenance: Now, you can use the iMaintain maintenance model to facilitate training programs and document employee training using maintenance orders (“MO”).  When the maintenance Type “Training” is selected, the “Asset” data fields will be removed from the screen and replaced with“Trainee” and “Trainer” data fields. Using these functions along with your appropriate Training Processes, will allow you to document all employee training, which can be linked to User Specifications to qualify the employee to perform certain tasks as well as specific Operations during Work Order processing. 

Manage Employee Training

How to Manage Employee Training
in Bluestreak

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You can even set up future Recurring Training MO’s to be of training options and training delivery mechanisms are available within Bluestreak™. It is also a great way to keep accreditation training requirements up to date. Along with using these iMaintain functions, you can get very creative by also using the Spec  Manager and BlueDocs modules within Bluestreak™. You can also set up automatic Notifications when training is due, or an employee needs to be re-certified. You can use BlueDocs as your document management system to store all your training materials, documents, SOP’s, compliance documentation, QMS documents, and much more, including version control, with change Approvers and post-publishing change Acknowledgers.

iMaintain Employee Training

Key Features

Is integrated with other Bluestreak™ modules: ​

  • Equipment maintenance is tied directly to Production, Equipment Specifications, and job Scheduling.

  • Operators can issue a new Maintenance Order during a load setup and can be prevented from using an out-of-service piece of equipment or one scheduled for maintenance.   

  • Automatically track load counts for specifications that have both time and load variables.


Maintenance orders are built using extremely flexible “processes” that support:

  • Unlimited steps – each step can be individually trackable.      

  • Unlimited Media – attach photos, drawings, schematics, PDF’s, Word Documents, spreadsheets, video, etc. – any electronic document.

  • Unlimited data collection – gather any type of data associated with the asset being maintained.

  • Unlimited Specifications – make sure the operator is qualified to perform the process step or renew your furnace’s 2750D/E qualifications.    

  • Unlimited Notes can be captured.
     

Equipment documentation includes:

  • Unlimited media – any type of electronic document/file or URL
    (prints, electrical schematics, ladder logic, pumps, refractory, etc.).

  • Unlimited specifications and compliance requirements

  • Preventive maintenance history and repair tracking

  • Utilize Bluestreak I Global Communications Hub™ to send
    out automatic notifications related to asset maintenance.

  • Parts/Vendors list (fan, bearing, belts, electric motors,
    rollers, contractors, etc.).

  • Furnace, oven, or equipment class definition

    iMaintain™ can also be used for any company assets (vehicles,
    office equipment, interior/exterior building upkeep, grounds, etc
    .).

How to Setup a Maintenance Order
in Bluestreak

smalleriMaintain Overview
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